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Metal Formed

Thanks to the SGF roll-shaping process, metal can be cold-pressed into a desired shape and the material properties can even be improved.
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SGF, that's
Expertise for Metal Formed

With the establishment of forming technology, SGF has faced the transformation of the automotive industry in two ways. SGF has opened up the completely new product spectrum of rotationally formed components and, in addition, SGF immediately sought initial applications in e-mobility.

The special know-how of rotary/sequential forming was successfully developed with the scientific support of our central laboratory. 

» We call it the SGF-Roll-Shaping-Process. «

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Our Products

Sequential forming offers extensive advantages. In addition to the special work hardening, the good surface structures, for example, the tightness of these high-strength and dimensionally stable components is guaranteed from the process alone. As material for our special forming, which is very close to flow forming, we have various types of steel, as well as stainless steels and aluminum.

Pulleys

The pulley is a classic product for rotary forming on the combustion engine. Within a very short time we were able to go through a series development for our customers and now deliver interesting application possibilities in series.
  • Chipless formed
  • Cold-formed belt profile
  • Optimized hole pattern
  • Manufacturing tolerances to meet requirements

Stator Carriers

Until now, large stator carriers have mostly been produced by machining, which is very cost-intensive. Less expensive castings have many disadvantages. In addition to the brittle material, which can hardly absorb pressure from the inside, blowholes and leaks cause problems in series production. We combine all advantages in one.
  • Chipless manufactured
  • Meets tightness requirements
  • Complex structures possible
  • Better cooling performance due to lower wall thickness

Rotor Bandages / Reinforcements

Due to the way they function, the materials in the rotor of an electric machine are usually not high-strength and require a supporting bandage to prevent elastic and, above all, plastic deformation at the usual speeds >15,000 rpm.
  • Stainless steel formed
  • Highest strengths
  • Precise geometry
  • Optionally with seal
„
We have mastered series runs within a very short time with a customer- and performance-oriented team. Our customers have rewarded this, and SGF has thus opened up a new product line.
Roger Schneider | Distribution and Development Competence Center Metal

Why SGF-Roll-Shaping-Process

Sequential forming offers extensive advantages. In addition to the special work hardening, the good surface structures, for example, the tightness of these high-strength and dimensionally stable components is guaranteed from the process alone.

As material for our special forming, which is very close to flow forming, we have various types of steel, as well as stainless steels and aluminum.

Thousandfold Proven a million times over

Millions of our products now rotate in premium vehicles with e-machines. More applications will follow soon.

Properties of the material are preserved

In addition to the special work hardening, the good surface structures, for example, the tightness of these high-strength and dimensionally stable components is guaranteed from the process alone.

Different materials

Different types of steel, stainless steel and also aluminum are available.

Your personal contacts

Do you still have questions about our products, our technology or do you want us to develop the right solution for you? No problem! We look forward to the exchange with you! 

  Give us a call: +49 8638 605 0
  Or drop us a line: automotive@sgf.com
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